Skip to main content

What is Piping Engineering ? What is the Role of Piping Engineer ? (Overview)



In recent times, various types of projects are executed in the oil and gas, petrochemical, chemical, metallurgy, pharmaceutical industries etc. such as conceptual study, FEED (front end engineering development), EPC (Engineering, procurement and construction), EPCM (Engineering, procurement, construction management), Lump sum turnkey etc. Due to recession in current economic situation even though the projects have become less profitable still all those phases are very important.

 Phases and various disciplines in projects:
Different phases during the life of a project are conceptual study, feed (front end engineering development), detail engineering, construction, mechanical completion, pre-commissioning, commissioning and start-up. For executing above mentioned projects different engineering disciplines involved are process, piping, civil/structural, instrumentation, electrical, mechanical (static/rotary), HVAC etc. Every discipline plays a vital role during each phase of the project.

 Cost of piping in projects: a major component:
The capital cost of piping is a major factor in almost all chemical plants investment. Fig 1 shows a chart based on oil refineries, chemical and petrochemical complexes.

 Fig 1 shows that, apart from other equipment costs, piping is the largest plant cost component which is double the combined cost of all others.

Piping engineering :
Piping Engineering is a study and development of Piping layout, material selection and behavior of the piping system under prevailing process conditions and design parameters. It is the study for developing an efficient and economical way for the transport of fluid from the source to the destination as indicated in the Piping and Instrumentation Diagram (P&ID). Since the piping systems are subjected to all severest condition of plant such as high temperature, high pressure flow, erosion, corrosion, high toxic condition and the combination of all, which makes it more difficult while designing a piping system. The Piping system has to designed for taking in to account all the conditions and the desire life of the plant.

 Role of a piping engineer:
While carrying out piping design work, a piping engineer has to consider the design requirement for piping and also for the other disciplines in the project. So a piping engineer needs to have overall knowledge of all the disciplines and requirement in the project. Besides, a piping engineer should also have good knowledge of operation, maintenance, safety, fabrication, erection, availability, cost and client requirement which would help to develop a efficient and economical design. Piping engineer needs to have a good planning, scheduling and vision for the timely completion of any project. He also needs to provide timely input for the other discipline to complete their tasks and activities within the project schedule.

 Since piping holds a major part of the cost and the man-hours required in a project so it is the key discipline in the timely execution and completion of any project.

Comments

Post a Comment

Popular posts from this blog

Commonly Used ASTM Materials in Process and Power Plants

Commonly Used ASTM Materials in Process and Power Plants : CARBON STEEL STAINLESS STEEL LOW ALLOY STEEL LOW TEMP. CARBON STEEL FORGINGS A105 A182 Gr F 304 1 Cr 1/2 Moly A 182 Gr F12 A350 Gr LF-2 A182 Gr F 316 1 -1/4 Cr 1/2 Moly A182 Gr F11 A182 Gr F 321 5Cr 1/2 Moly A182 Gr F5 A182 Gr F 347 9Cr 1 Moly A182 Gr F9 CASTINGS A216 Gr WCB A351 Gr CF8 (SS 304) 1 1/4 Cr 1/2 Moly A217 Gr WC6 A352 Gr LCB A351 Gr CF8 M(SS 316) 5 Cr 1/2 Moly A217 Gr C-5 A351 Gr CF8 C(SS 321) 9 Cr 1 Moly A217 Gr C-12 A351 Gr CF8 T(SS 347) PIPE A53 Gr B(WELDED/SEAMLESS) A312 Gr TP 304 (WELDED &SEAMLESS) 1 Cr 1/2 Moly A335 Gr P-12 A333 Gr-6 A106 Gr B(SEAMLESS ALWAYS) A312 Gr TP 316 (WELDED &SEAMLESS) 1-1/2 Cr 1/2 Moly A 335 Gr P-11 A671 API 5L Gr B (LINED PIPING) A312 Gr TP 321 (WELDED &SEAMLESS) 5Cr 1/2 Moly A335 Gr-P5 A672(ONLY FOR LARGE BORE) A312 Gr TP 347 (WELDED &SEAMLESS) 9Cr 1 Moly A335 Gr-P9 A409 1-1/4 Cr 1/2 Moly A691(ONLY WELDED) A358 Gr 304/316/321/347 (Class 1...
Post a Comment
Read more

Types of Loads Considered for Piping Stress Analysis

Piping Stress Analysis is the practice and discipline carried out behind the scenes of any piping design project to ensure structural and operational integrity, and optimal design. All piping systems are inevitably subjected to various kinds of loads in their design life cycle. These loads develop stresses in the arrangement. Pipe stress engineers typically analyze such systems for stress using reliable software such as Caesar II to check that the stress levels are within the permissible limits as defined by the codes/standards.  The following are some of the most common type of loads considered during stress analysis:- Wind Load: The majority of all piping system installations are indoors where the effects of wind loading can be neglected. However, there are sufficient numbers of outdoor piping installations where wind loading can be a significant design factor. Wind load, like dead weight, is a uniformly distributed load that acts along the entire length, or ...
Post a Comment
Read more

What is Piping Engineering and Its Scope in Mechanical Industries ?

Before we Learn about What is Piping Engineering and scope of Piping Engineering In Mechanical Based Industries . First lets Know about What is Pipe and Piping Process ? When a fluid is required to be transferred from one location to other, pipe is required. A pipe is considered as a pressure tight cylinder which is used to convey fluids under pressure through materials of commercially available designation. What is a Pipe ? A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders, masses of small solids. It can also be used for structural applications; hollow pipe is far stronger per unit weight than solid members. Piping systems act like a nervous system for the flow of fluid in the huge network of any industry around the globe. What is Piping ? Piping is an assembly of pipe, pipe fittings, valves, instruments and speci...
Post a Comment
Read more